Active Insight CorporationOptical Alignment Solutions
Active Insight Corporation · Alignment Solutions
From the machine exterior, into the alignment mechanism, and on to the images the module itself captures — scroll down to see how two optical components overcome accumulated part tolerances and converge into a stable, repeatable, production-ready precision alignment process.
This Case · Specifications
Inside the black enclosure and clean chamber is an integrated station combining a 6DoF alignment platform, machine vision, dispensing and UV curing. Scroll down to enter the mechanism.
⟲ Drag to rotate the machine
The CMOS sensor is powered up for live imaging, and real image quality (MTF, through-focus curves) feeds back in real time while the 6DoF platform converges linear offsets (X/Y/Z) and tilt — loading, dispensing, measurement, alignment, UV curing and final test all complete within a single cycle.
Alignment is driven by what the module itself sees — a checkerboard chart sampled at five fields (center plus four corners), each with a paired H/V ROI straddling a vertical and a horizontal edge to read resolution and astigmatism in both directions; the through-focus curve then reveals each field’s best focal plane.
Active alignment, precision vision-guided dispensing and metrology share the same 6DoF motion and machine-vision foundation, supporting VCM, Lens, Periscope, Wide FoV, Zoom, Panel and endoscopy camera modules — the shared core of every AIC equipment solution.
This page uses the mobile camera module as its example, but the alignment platform reaches well beyond it.
A 6DoF motion, imaging-feedback and process-integration foundation already extends to camera modules, AR waveguides, light-engine stack alignment and optical coupling. To learn about the case closest to your product, its actual cycle time and accuracy specs, or a customized alignment / metrology solution, get in touch.