Camera Solutions / CCM Active Alignment

Compact Camera Module
(CCM) AA Solutions

By aligning optical axis of lens related to image sensor to optimize the camera performance in all field of view.

  • This platform supports camera-module alignment, optical validation, dispensing, curing, and production automation for CCM applications.
  • This platform supports camera-module alignment, optical validation, dispensing, curing, and production automation for CCM applications.
  • AIC provides production-ready optical alignment and automation solutions for precision manufacturing.
  • The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.
CCM AA SolutionsCutting-Edge · CCM AA Solutions
6DoFAA Stage
±0.5 μmXYZ Repeat.
±0.005°Angular Repeat.
105° — 210°Supported FoV

01 — Why Active Alignment is Important for Camera

AA

By aligning optical axis of lens to image sensor

  • Optimize the camera performance in all field of view.
  • The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.
  • The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.
Lens optical axis to image sensor
Optical Axis · Lens — Image Sensor

02 — AA Outperforms Field Curvature on Lens Elements Alignment

0.7D

AA Results According to 0.7D

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

Lens Elements w/ AA
The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

03 — General AA Process

60min

Inside AA Machine + Offline Process

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

  • The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.
  • AIC provides production-ready optical alignment and automation solutions for precision manufacturing.
  • The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.
Image Sensor / Lens / Clamp
Image Sensor · Lens · Clamp

04 — 6DoF Stage Mechanical Accuracy

6DoF

Pitch / Roll / Yaw + X / Y / Z Linear

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

6DoF AATravelResolution (Pulse)Repeatability
Pitch±6°0.00016° / pulse±0.005°
Roll±10°0.000123° / pulse±0.005°
Yaw±5°0.002° / pulse±0.005°
X Linear±10 mm0.1 μm / pulse±0.5 μm
Y Linear±10 mm0.1 μm / pulse±0.5 μm
Z Linear30 mm0.1 μm / pulse±0.5 μm
6DoF AA head
6DoF AA End-Effector

05 — AA Capability on Supported Camera Features

PCBA · Lens · Interface · Control · Lens Type

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

PCBA Types
  • Depanelized
  • Panel
  • FPCB
Lens Footprint
  • Max: f 50 mm
  • Min: D 1 mm
  • Z-height 1 mm
Camera Interface
  • USB
  • MIPI
  • LVDS
  • Ethernet
Camera Control
  • I²C
  • GPIO
  • INTB
Lens Types
  • Fixed Focus
  • Auto Focus
  • OIS
  • Zoom
  • Liquid Lens
  • Periscope

06 — Active Alignment for Supported CCM

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

AIC integrates optical engineering, precision motion, machine vision, measurement feedback, and automation into production-ready alignment platforms.

07 — AA Models

AIC provides production-ready optical alignment and automation solutions for precision manufacturing.

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

08 — Wide FoV CCM Solutions

Active Alignment × 2 + Final Test × 3

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

Wide FoV AA · 180°

Wide FoV AA · 180°

Machine FunctionActive Alignment
Jig No.1
Test Functions
  1. 6DoF AA
  2. SFR
  3. Bright Field Test (Semi-Sphere)
  4. Optical Center
  5. Support 5/9 collimators
UV Light SourceY
Relay Lens / Support FoVN/A
Real DistanceN/A
Color Test Backlight Illuminated AreaN/A
Collimators / Support FoVx5 or x9 / 180°
Emulated Distances30cm~Inf.
Uniform Light SourceSemi-sphere
Wide FoV AA · 210°

Wide FoV AA · 210°

Machine FunctionActive Alignment
Jig No.1
Test Functions
  1. 6DoF AA
  2. SFR
  3. Bright Field Test (Semi-Sphere)
  4. Optical Center
  5. Support 5/9 collimators
UV Light SourceY
Relay Lens / Support FoVN/A
Real DistanceN/A
Color Test Backlight Illuminated AreaN/A
Collimators / Support FoVx5 or x9 / 210°
Emulated Distances30cm~Inf.
Uniform Light SourceSemi-sphere
Dual Rails Final Tester

Dual Rails Final Tester

Machine FunctionFinal Test
Jig No.2
Test Functions
  1. SFR (Near)
  2. SFR (Far)
  3. Bright & Dark Field
  4. Color
UV Light SourceN/A
Relay Lens / Support FoV130°
Real Distance250~700mm
Color Test Backlight Illuminated Area300x300mm
Collimators / Support FoVx5 or x9 / 210°
Emulated Distances30cm~Inf.
Uniform Light SourceSemi-sphere
Rotary Final Tester · 250~550mm

Rotary Final Tester · 250~550mm

Machine FunctionFinal Test
Jig No.4
Test Functions
  1. SFR (Near)
  2. SFR (Far)
  3. Bright & Dark Field
  4. Color
UV Light SourceN/A
Relay Lens / Support FoV130°
Real Distance250~550mm
Color Test Backlight Illuminated Area310x250mm
Collimators / Support FoVx5 or x9 / 210°
Emulated Distances30cm~Inf.
Uniform Light SourceSemi-sphere
Compact Rotary Final Tester

Compact Rotary Final Tester

Machine FunctionFinal Test
Jig No.4
Test Functions
  1. SFR (Far)
  2. Bright & Field Test
  3. Color Test
UV Light SourceN/A
Relay Lens / Support FoV130°
Real DistanceN/A
Color Test Backlight Illuminated Area139x90mm
Collimators / Support FoVx5 or x9 / 210°
Emulated Distances30cm~Inf.
Uniform Light SourceSemi-sphere

09 — Fully Auto Inline AA

800 × 600 × 1530 + 6990

dimensions (mm)

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

  • AIC provides production-ready optical alignment and automation solutions for precision manufacturing.
  • AIC provides production-ready optical alignment and automation solutions for precision manufacturing.
  • Configuration:AA × 3 + Magazine Collector
  • Front-end and back-end can be customized with different automation equipment.
Fully Auto Inline AA layout
Fully Auto Inline AA · production layout

10 — Planning

Ready to plan?
Start planning

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.