Assembly Equipment Solutions / 18

uLED Panel
AA Solutions

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

  • The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.
  • The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.
  • The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.
uLED Panel AA Solutions integrated machineColorimeter I-Series + 6DoF AA + Dual MHS
1500 × 1700 × 1886Machine Outline (mm)
±0.5 μmLinear Repeatability
±0.005°Angular Repeatability
+30%Capacity Gain (Dual MHS)

01 — Measurement-first

20+

Measurement items for AA-stage image qualification

  • AIC provides production-ready optical alignment and automation solutions for precision manufacturing.
  • AIC provides production-ready optical alignment and automation solutions for precision manufacturing.
  • The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.
  • AIC provides production-ready optical alignment and automation solutions for precision manufacturing.
Colorimeter module and uLED machine
Colorimeter Module + ProMetric I29 + XRE Lens

02 — Machine Outline

1500 × 1700 × 1886

dimensions (mm)

AIC provides production-ready optical alignment and automation solutions for precision manufacturing.

uLED Panel AA machine outline

03 — 6DoF AA

6DoF

Six-axis motion for precision alignment

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

AxisTravelResolutionRepeatability
X Tilt±6°0.00016° / pulse±0.005°
Y Tilt±10°0.000123° / pulse±0.005°
Z Rotation±5°0.002° / pulse±0.005°
X Linear±10 mm0.1 μm / pulse±0.5 μm
Y Linear±10 mm0.1 μm / pulse±0.5 μm
Z Linear30 mm0.1 μm / pulse±0.5 μm
6DoF AA machine view
6DoF AA Platform

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

04 — Modules

AIC provides production-ready optical alignment and automation solutions for precision manufacturing.

AIC provides production-ready optical alignment and automation solutions for precision manufacturing.

Colorimeter Module
01

Colorimeter Module

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

  • Colorimeter Camera & Lens:ProMetric I29 + XRE Lens
  • X Servo Table:Stroke 350 mm,Repeatability < ±0.01 mm
  • Z Servo Table:Stroke 50 mm,Repeatability < ±0.01 mm
  • AIC provides production-ready optical alignment and automation solutions for precision manufacturing.
Dispenser, PR & Lens PnP
02

Dispenser, PR & Lens PnP

AIC provides production-ready optical alignment and automation solutions for precision manufacturing.

  • X Servo Table:Stroke 800 mm,Repeatability < ±0.01 mm
  • Glue Dispenser:Needle & Syringe,3cc / 10cc / 30cc
  • Air-pulse Dispenser + Loadcell measure
  • Needle Cleaner:Gripper Cylinder with Sponge
uLED PnP & Storage
03

uLED PnP & Storage

AIC provides production-ready optical alignment and automation solutions for precision manufacturing.

  • PnP:Z&R + Vacuum Nozzle,2 sets
  • uLED Carrier:Stroke 350 mm,L 240 × W 75 mm
  • Magazine Loader:Stroke 210 mm,L 245 × W 88 × H 166 mm
  • Lens Tray:Stroke 350 mm,L 90 × W 90 mm,2 pcs

05 — Dual MHS

+30%

Capacity gain through parallel process

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

  • Material Position Jig:2 sets
  • X Servo Table:2 sets,Stroke X 150 mm,Repeatability ±0.01 mm
  • Y Servo Table:2 sets,Stroke Y 850 mm,Repeatability ±0.01 mm
  • The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.
Dual MHS layout
Dual MHS Layout

06 — Process Flow

The alignment flow combines 6DoF motion, vision feedback, metrology, dispensing, curing, and test logic to support stable optical assembly.

07 — Planning

Ready to plan?
Start planning

Place machine modules, process nodes, and tact-time assumptions on one planning canvas to align the equipment concept before implementation.